Precast services from detail to site handover.

Shop drawings, manufacture, delivery and installation are planned together so each panel and stair flight is made for the way it will be used on site.

What we make

Our Product Categories

Precast components for homes, apartments, commercial buildings and industrial work, with practical input on detailing, handling, delivery and installation from the same team.

Precast concrete panel category

Precast Panels

Precast balcony category

Precast Balconies

Precast stair category

Precast Stairs

Precast beams and columns category

Beams & Columns

Precast retaining wall category

Retaining Walls

Precast foundations pads and ground beams category

Foundations, Pads & Ground Beams

Shop drawings and buildability review

We turn project requirements into practical precast shop drawings, with attention to reinforcement, rebates, lifting points, connection details, transport constraints and installation sequence.

ZCAST precast shop drawing showing dimensions, reinforcement and lifting notes

Manufacture and delivery

Panels are produced through a controlled factory process using steel-face mould systems. Vertical moulds and flat beds allow the team to suit different panel types, finishes and project programmes.

ZCAST factory team preparing reinforcement in clean steel mould beds with branded PPE

Installation work

Our installation team coordinates handling, sequencing and communication with the site team. The goal is simple: components arrive ready for the lift plan and the build programme.

ZCAST site team installing precast panels with workers in PPE

Advanced mould systems for cleaner, more consistent precast.

ZCAST's current production setup includes steel mould surfaces, vertical mould systems, flat moulds, self-vibration and steam curing capability.

New Zealand-first vertical moulding A first-of-its-kind vertical steel mould production capability for New Zealand, designed to cast multiple panels at once with smooth steel-face finish on both sides.
Steel-face finish Durable mould faces support cleaner concrete surfaces and repeatable geometry.
Self-vibration Integrated vibration helps release trapped air and improve concrete consolidation.
Steam curing Controlled curing capability supports strength gain and production efficiency.
Adjustable steel mould used to manufacture custom precast concrete stairs

Custom precast stairs with F5 off-form finish capability.

Our new adjustable steel stair moulds can be set up for project-specific sizes, helping builders specify precast stair flights that suit the design, programme and required surface finish.

Smooth precast stair flights with ZCAST worker in full PPE
  • Adjustable steel moulds for custom dimensions.
  • Suitable for repeated stair flights and project-specific geometry.
  • Capable of F5 off-form smooth surface finish.
  • Detailing, production, delivery and installation handled by the ZCAST team.

Need panels, beams, columns, stairs or installation input?

Tell us what stage your project is at and we will come back with a practical next step.

Request a Quote